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How to solve the puzzle toy manufacturers processing defects?

by:Lovelybird Toys     2020-12-01
In puzzle toys factory processing, in the process of melting and plasticizing puzzle toy mould are prone to defects, solve the method is: cut after the heat treatment quenching stress to a minimum, because quenching stress, reticular tissue under the action of the grinding force, carbide organization transformation to make the workpiece to produce crack. The rational use of cooling lubricant, cooling, washing, lubrication should play the role of the big three, keep clean, cooling and lubrication to control of grinding heat within the scope of the permit, to prevent thermal deformation. So how do we improve the jigsaw puzzle toy factory in the processing of defects? Today the author detailed story for everyone. Specific operation: 1, improve the cooling conditions when grinding, such as by oil immersion wheel or the cooling grinding wheel and other measures. The cutting fluid into the center of the grinding wheel, cutting fluid can be directly into the grinding zone, give play to the role of effective cooling, prevent the workpiece surface burn. The rational use of cooling lubricant, cooling, washing, lubrication should play the role of the big three, keep clean, cooling and lubrication to control of grinding heat within the scope of the permit, to prevent thermal deformation. 2, after heat treatment of quenching stress reduced to a minimum, because quenching stress, reticular tissue under the action of the grinding force, carbide organization transformation to make the workpiece to produce crack. For high precision mould in order to eliminate the residual stress of the grinding, the grinding should be done after aging treatment of metal in order to improve the toughness at low temperature. 3, eliminate grinding stress can also will die in 260 ~ 315 ℃ in the salt bath soak 1. 5 min, and then in 30 ℃ oil cooling, so can drop 1 HRC hardness, residual stress reduced by 40% ~ 65%. 4, for the size tolerance in 0. Precision mould precision grinding within 01 mm attention should be paid to the influence of environment temperature, requires constant temperature grinding. The calculation shows that 300 mm long steel, temperature 3 ℃, the material has 10. The change of around 8 microns, various finishing processes are required to fully consider the influence of this factor. 5, the electrolytic grinding processing, improve the mould manufacturing precision and surface quality. Electrolytic grinding, grinding wheel shaving oxide film: instead of grinding, metal and small grinding force, grinding heat is small, won't produce the phenomenon such as grinding burrs, cracks, burns, surface roughness can be better than Ra0 commonly. 16μm; In addition, the grinding wheel wear small, such as grinding hard alloy, silicon carbide grinding wheel wear is about for grinding of cemented carbide of the weight of 400% ~ 600%, electrolytic grinding, grinding wheel wear is only hard alloy grinding in addition amount of 50% ~ 100%. Articles here are almost all over, if you are puzzle toy manufacturers processing defects and did not understand the question, can call to us or on our website to find the answer.
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